The Vacuum Suction Cup comprises many components, and the assembly is the last part of the Vacuum Suction Cup manufacturing process, including installation, adjustment, testing, commissioning, and experimentation. According to the installation, we can ensure the quality of the Vacuum Suction Cup and find out the problems in the design of the Vacuum Suction Cup and the manufacturing of the parts so that we can improve and enhance the quality of Vacuum Suction Cup products and control the cost.
The high precision of the installation not only jeopardizes the quality of the Vacuum Suction Cup but also jeopardizes the rationality of the manufacturing. Hence, it is essential to specify the parts’ precision and develop the installation process.
The specific content of Vacuum Suction Cup installation precision includes the specification precision, relative speed precision, mutual part precision, and touch precision between parts.
Vacuum Suction cups, components, parts, etc., will generally be installed from parts, so the parts-related precision immediately jeopardizes the relative installation precision. For example, the flip bearing clearance size is installed after a precision regulation. It is ensured by the precision of the flip body, the precision of the rolling axis guide, and the precision of the rolling bearing outer dovetail guide. At this time, should effectively manipulate the three related precision mentioned so that the accumulation value of the three differences is equal to or lower than the standard value of bearing clearance.
So it seems that if you want to ensure the installation precision effectively, you must design from the Vacuum Suction Cup manufacturers, parts production and processing, installation and testing, and the whole process carefully. During the design process of the Vacuum Suction Cup, the standard tolerances and technical standards of the parts should be effectively required. The mutual fit specifications and dimensional tolerances of the parts should be measured and calibrated to see if they are in line with each other.
When developing the machining process and clarifying the installation process content, effective machining process countermeasures should be taken so that the installation method can be effectively clarified to ensure that the Vacuum Suction Cup characteristics and the installation precision of crucial locations are specified.
To achieve the best installation precision, we have created many practical installation methods based on the structural characteristics of the Vacuum Suction Cup product, its characteristics, manufacturing guidelines, and manufacturing standards.
Generally speaking, we use the exchange method for installation.
Exchange method: The exchange method can be divided into exchange and non-exchange, depending on the exchange level.
The exchange method is a method of installation in which each part to be installed in the Vacuum Suction Cup does not require selection, electromechanical maintenance, or adjustment during the entire installation process, and the precision of installation is achieved after installation.
The advantage of the exchange method is that the whole process of installation is easy, and the production and manufacturing efficiency is high; the technical strength of the workers is not high; it is convenient for the institution to complete the automated technical installation in the assembly line operation. Facilitate the selection of cooperative production processes and institutional systematization of production and manufacturing, thus controlling costs.
With this method, parts supply is convenient and conducive to overhaul. Thus, as long as the parts can reach the economic development of precision production and processing regulations, regardless of which production and manufacturing types, the first consideration to the selection of exchange installation method.
When the Vacuum Suction Cup fixture is installed with high precision regulations and the number of installed parts is high, it is impossible to meet the regulations for the economic development of the parts machining accuracy. The non-exchange method can be selected to ensure the precision of the Vacuum Suction Cup installation. When the non-exchange method is chosen to install, the production processing difference of the parts can become more extensive so that the parts processing is straightforward and low cost, in addition, to achieving part of the purpose of the exchange. The drawback is that a part of the Vacuum Suction Cup goods may occur to install the precision deviation.
